Ceramic honeycomb blocks are the key componets of RTO

Ceramic blocks units are typically used in many kinds of heaters and furnaces of RTO , and widely used in the industries of petrochemical, pharmaceutical, chemical, electric manufacturing, automobile and machinery manufacturing, metallurgical, paint, printing, paper, wood processing and others who needs to dispose exhaust gas. As a professional export supplier of ceramic honeycombs, our factory has a strict quality control system. We have a semi-product quality control lab between the microwave drying and cutting process, mainly equipped with an outer diameter tester, electronic scales, straight angle measure to control the appearance of semi-finished products, size and quality.

The fac tory we allied with was established in 1992, has been successfully engaged in the fields of mass transfer for about thirty years.  We are the class-1 supplier of Sinopec 、 CNPC 、 CNOOC and Sinochem Group and other  large enterprise . As a member of China National association of innovation, we are also closely related with several famous universities and institutes with the best ceramics laboratories. With the strong capital and technical strength, standardized management, as well as years of cooperation with experts and professors from scientific research institutions and famous universities, we set up an advanced production line of monolith. With specific material processing method and unique production process, we carry out the products with high specific heat capacity, high surface area, good thermal conductivity, thermal shock is greatly improved, which greatly prolong the product life. We can provide the best cost-effective monolith.

The preferential orientation of the packing, resulting in most of the metal cascade-mini ring surface being positioned efficiency. Vertically in the tower rather than horizontally, is also advantageous for mass transfer. It is very important that as much of the available surface area as possible be effectively wetted. The underside of any horizontal surface in the packed bed is shielded from the liquid trickling down and is therefore not effectively wetted.                                               By definition, these dry surfaces take no part in the mass transfer process and are lost. Packing significantly reduces this effect, and therefore improves efficiency.   CMR         

Compared with the square hole structure of ceramic blocks , hexagonal hole structure has six 120 degree angles, smaller curvature of corners, smaller back pressure, 14% lower pressure drop, larger heat exchange area, higher heat exchange rate, flow efficiency can be increased by 15%. More walls, more uniform structure, better to heat exchange and resistance to silicon, iron and other impurities erosion and clogging. Hexagonal hole structure represents the densest filling structure per unit area. Relative to square holes, 15% more holes can be added with the same inscribed circle radius. Compared with the square hole, 72% more heat exchange contact points significantly improve the conduction efficiency. Other hole shapes of ceramic blocks are also available in our company: quare, rectangle, rotundity, triangle,  and others your requested

How can we extend the usage of RTO blocks  to avoid  to be damaged?  You can do like followings: 1.Try to put the blocks in order when you install the block; 2. Keep expansion gap every 1 centimeter per 1meter evenly distributed when place the blocks; 3. The speed of temperature rise and fall should not be too fast, otherwise it will easily cause cracking in the regenerator product. Within 300°C, the heating rate is ≦ 30°C/h, which mainly excludes adsorbed water; when the temperature is 300-600°C, the rate of temperature rise and fall is 60°C/h, and when the temperature is higher than 600°C, the rate of temperature rise is ≦ 120°C/h; when the temperature is lowered, the temperature is lowered. Speed ≦ 60°C/h; 4.In the working conditions, if there are too many nano-dusts (silicon, organic titanium, etc.), the pores of the regenerator product will be blocked, causing uneven temperature and pressure, and finally leading to product crackin; ...

RTO’s stands for Regenerative thermaloxidizers ( are the most common oxidizer in today’s market. RTO’s are capable of extremely high thermal efficiencies up to 97%. When considering a replacement oxidizer, RTO’s can cut the customer’s gas cost considerably making the switch an easy decision.   Due to their high thermal efficiency, RTO can often go into “self-sustain” mode, in which the burner shuts off completely, using zero gas. Longevity is also another big advantage for the RTO, because the heat exchanger and combustion zone are internally lined with refractory insulation. There are no internal steel components which are exposed to reaction chamber temperature.Regenerative thermal oxidizers can achieve high thermal efficiencies due to the ceramic media. Each process is evaluated by our engineers to determine the correct media for the application. We utilize either structured (honeycomb) media or random packed media in the RTO design, depending on the application.